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cost of ceramic parts fabrication

  • Reducing Cost of Fabricating Ceramic Films by Aerosol ...

    2004-12-20 · A simple and elegant approach to fabrication of dense ceramic membranes on porous substrates, a traditional dry pressing of foam powders, has been developed to reduce the cost of fabrication. Gd‐doped ceria (GDC, Gd 0.1 Ce 0.9 O 1.95 ) electrolyte membranes as thin as 8 μm are obtained by dry‐pressing highly porous GDC powders.

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  • A Simple and Cost‐Effective Approach to Fabrication of ...

    2021-3-18 · As a ceramic parts manufacturer,us offer a wide of the ceramic specification,and customized&machinables. Get a Quote On Your Customized Now!! or up a files by (email: [email protected]). Our Custom Capabilities: 1.High Purity Martoxid Powder 2.OEM Support, More Than 10 Technicians With 5-Year R&D Experience

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  • Alumina Ceramic - Manufacturing Industrial Alumina

    2019-10-17 · Ceramic manufacturing produces parts with desirable traits like high hardness, high temperature strength, and low conductivity. Conventional powder metallurgy approach to manufacture ceramic parts involves high tooling cost and long lead time, which is not desirable for small batch prototyping.

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  • Fabrication of Ceramic Parts Using a Digital Light ...

    2003-5-1 · The conventional fabrication technique is a costly, time-consuming, and inflexible process when a few ceramic prototypes or when small quantities of parts are needed. Solid freeform fabrication (SFF) is an advanced manufacturing technology which generates accurate geometrical objects directly from a three-dimensional computer image without part ...

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  • Solid freeform fabrication of alumina ceramic parts ...

    2020-12-1 · Fabrication of nacre-like ceramic/polymer composite materials normally includes three steps: ceramic scaffolds preparation, densification and polymer infiltration. Firstly, bi-directional freeze casting was employed to assemble the nano-scale ceramic particles in a water-based suspension into highly aligned ceramic scaffolds.

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  • Cost-effective fabrication of bio-inspired nacre-like ...

    The usage of ceramic membranes is gaining enormous attention due to their higher selectivity, permeation rate, and chemical and thermal stability as compared to the polymeric membrane. Owing to the fact of these superior properties, the search of a low-cost ceramic membrane is still in demand. To date, the fabrication of ceramic membrane using natural zeolite as the membrane ceramic …

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  • [PDF] A fabrication of a low-cost zeolite based ceramic ...

    2020-1-22 · Fabrication of low-cost ceramic ultrafiltration membrane made from bentonite clay and its application for soluble dyes Journal of the European Ceramic Society ( IF 4.495) Pub Date : 2020-01-22 S. Saja, A. Bouazizi, B. Achiou, H. Ouaddari, A. Karim, M. Ouammou, A. Aaddane, J. Bennazha, S. Alami Younssi

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  • Fabrication of zirconia ceramic parts by using solvent ...

    2018-6-21 · This paper describes an efficient method of fabricating high-performance ceramic (HPC) parts by using solvent-based slurry stereolithography (3S) and sintering. In this study, zirconia was used as the structural material, methyl alcohol was used as the solvent, a waterborne inorganic pigment was used as the dispersant, and a visible-light-curing resin was used as the …

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  • 3D printing of ceramics: A review - ScienceDirect

    2019-4-1 · Ceramic SL has been extensively developed and applied to the fabrication of dense/cellular ceramic parts in a number of fields, ranging from parts with complex structures such as integrally cored casting moulds [, , ], microelectronic components such as sensors [26,27] and photonic crystals [28,29], to biomedical implants such as bone scaffolds ...

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  • Ceramics Fabrication - IND, Inc.

    IND’s process allows our customers the opportunity to purchase parts from a known trustworthy source. Our process techniques lead to customer cost savings and waste reductions resulting in a positive impact on the environment. Various ceramic parts can be manufactured upon request.

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  • China Ceramic Tool Parts Machining, Ceramic Tool Parts ...

    China Ceramic Tool Parts Machining manufacturers - Select 2021 high quality Ceramic Tool Parts Machining products in best price from certified Chinese Parts Of Valve, Industrial Parts Packing Machine suppliers, wholesalers and factory on Made-in-China.com

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  • Processing of Ceramic Parts - Pressing

    2019-7-21 · A wide variety of fabrication processes are used to prepare ceramics powder for the ceramic product. The process for a particular product is based on the material, shape complexity of the product, property requirements and cost. Processing of …

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  • Machining Fabrication

    Custom Machining & Fabrication Projects | Online Store for all Machining Parts We Are Faster , We Are Accurate , We are Lower Cost , We Are Singapore-Made Since 2006, Giantech Pte Ltd has been established as a leading value-added company to provide customers with one stop machining, fabrication and integration service.

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  • Fabrication of ceramics by stereolithography — RTejournal ...

    RP processing methods, based on the addition and/or the bonding of materials, present various advantages in producing ceramic parts: i) they do not require moulds or tooling (die, mould, nozzle…) which can be prohibitive, in terms of cost, for the fabrication …

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  • Additive Manufacturing of Silicon Carbide-Based Ceramic ...

    2020-8-6 · •Customized parts in small volumes are time consuming and expensive to produce. •Complex shape fabrication issues: mold design, dimensional tolerances, etc.. •Manufacturing of multifunctional parts are challenging. Additive Manufacturing Small series of ceramic parts can be manufactured rapidly and cost-effectively. Specific molds are not

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  • Custom Fabricated Ceramic Components from AC

    2015-10-28 · Home | Machinable Ceramics | Extruded Tubing | Cast Tubing | Custom Fabrication After Market Replacement Parts | Contact us AC TECHNOLOGIES, INC. email: [email protected] P.O.Box 775 Yonkers, NY 10710 (914) 423-9488 Contact Us

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  • 5 Keys to Successful Laser Processing of Ceramic Substrates

    2018-12-27 · 5 Keys to Successful aser Processing of Ceramic Substrates 2 www.accumet.com INTRODUCTION Choice of ceramic materials, circuit layouts, and singulation methods are key to achieving the required cost, fabrication time, size, weight, and yield of your laser-processed microelectronics substrates.

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  • Fused Filament Fabrication of Small Ceramic Components

    With respect to rapid prototyping of ceramic components, there are known only a few processes (stereo lithography, binder jetting). In this work, a new process chain is described in detail, showing that ceramics can be printed in a very cost-efficient way. We developed a ceramic–polymer composite as filament material that can be printed on a low-cost fused filament fabrication (FFF) …

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  • Preliminary 3D printing of large inclined-shaped alumina ...

    2020-6-5 · The fabrication of ceramic parts through these shaping processes was rather cost- intensive or time-consuming [23–25]. Within the framework of these fabrication techniques, employing the thermally-induced solidification process …

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  • High-Quality, Durable ceramic auto parts And Equipment ...

    Extremely reliable ceramic auto parts at Alibaba.com ensure the smooth running of your vehicle. These ceramic auto parts guarantee high quality and durability at varied prices.

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  • A Simple and Cost-Effective Approach to Fabrication of ...

    2013-5-28 · energy technologies, the cost of the current SOFC systems is prohibitive for wide commercial applications. The major cost of SOFC stacks is the cost of fabrication. This communication reports an elegant and cost-effective ap-proach to fabrication of dense ceramic membranes on porous substrates. In particular, the fabrication of an SOFC is taken ...

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  • Processing of Ceramic Parts - Pressing

    2019-7-21 · A wide variety of fabrication processes are used to prepare ceramics powder for the ceramic product. The process for a particular product is based on the material, shape complexity of the product, property requirements and cost. Processing of …

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  • Fabrication of cost effective iron ore slime ceramic ...

    2017-4-10 · binder for ceramic membrane fabrication providing strength and reduces the cost of the fabricated membrane. 2.3 Membrane fabrication and characterization 2.3.1 Fabrication method The uniaxial die pressing method was employed to synthe-size the membranes. All the membrane materials were heated for 3 h at 100 C in a hot air oven for moisture removal.

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  • AP-42, CH 11.7: Ceramic Products Manufacturing

    2015-9-10 · Most ceramic products are clay-based and are made from a single clay or one or more clays mixed with mineral modifiers such as quartz and feldspar. The types of commercial clays used for ceramics are primarily kaolin and ball clay. 11.7.2 Process Description1,3-5 Figure 11.7-1 presents a general process flow diagram for ceramic products ...

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  • Economical Fabrication of Thick-Section Ceramic Matrix ...

    No timely and cost-effective methods now exist for fabrication of thick-section (>=2'), continuous fiber-reinforced ceramic matrix composites (CMCs). Application of such CMCs can enhance the efficiency and performance, reduce the weight, improve the durability, and lower the cost of aerospace propulsion systems, particularly those used in high ...

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  • Fabrication of ceramics by stereolithography — RTejournal ...

    RP processing methods, based on the addition and/or the bonding of materials, present various advantages in producing ceramic parts: i) they do not require moulds or tooling (die, mould, nozzle…) which can be prohibitive, in terms of cost, for the fabrication …

    Get Price
  • Fused Filament Fabrication of Small Ceramic Components

    With respect to rapid prototyping of ceramic components, there are known only a few processes (stereo lithography, binder jetting). In this work, a new process chain is described in detail, showing that ceramics can be printed in a very cost-efficient way. We developed a ceramic–polymer composite as filament material that can be printed on a low-cost fused filament fabrication (FFF) …

    Get Price
  • Free Form Fabrication of 3D-Ceramic Parts with InkJet ...

    A rapid manufacturing method for fabrication of 3D ceramic parts will be presented. The structural information is printed by ink jet in powder layers of 80 µm thickness. Different granulated powders can be used, such as zirconia and alumina if they show good flow ability. After printing the structures a heating process takes place. After these the parts can be picked out from the …

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  • Sterilization of Ceramic Additive Manufacturing Parts

    2018-2-20 · Sterilization of ceramic parts made of additive manufacturing provide new capabilities for manufacturers in medical device industries, but also for production of sterile, end-use parts.

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  • Additive Manufacturing for Cost Efficient Production of ...

    2015-5-15 · Additive Manufacturing for Cost Efficient Production of Compact Ceramic Heat Exchangers and Recuperators Nicole Ross*, Dr. Holly Shulman (PI), Shawn Allan ... technologies to solve fabrication and system integration challenges ... LOM builds 3D parts from 2D ceramic tapes

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  • Review Additive Manufacturing to Produce ... - Ceramic Science

    Attempts to improve the performance of ceramic parts have recently led to advances in their design and in the ... ods to produce accurate low-cost prototypes within a short time, via an automated process. The prototype is di- ... for the fabrication of three-dimensional ceramic parts in the mid-1990s 2,24. Compared to the other AM technolo-

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  • Fabrication of cost effective iron ore slime ceramic ...

    2017-4-10 · Fabrication of cost effective iron ore slime ceramic membrane for the recovery of organic solvent used in coke production V. Singh1 • N. K. Meena1 • A. K. Golder1 • C. Das1 Received: 4 November 2015/Revised: 23 December 2015/Accepted: 12 January 2016/Published online: 27 June 2016

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  • Additive Manufacturing Technical data CeraFab 7500 Please ...

    2021-5-8 · and cost-efficient fabrication of parts, but also the development of novel construction and design principles in the fabrication of ceramic, metal-ceramic and metal components. In applying techniques of additive manufacturing, it is possible to create filigree and complex components integral with little

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  • Fabrication of ceramics by stereolithography — RTejournal ...

    RP processing methods, based on the addition and/or the bonding of materials, present various advantages in producing ceramic parts: i) they do not require moulds or tooling (die, mould, nozzle…) which can be prohibitive, in terms of cost, for the fabrication …

    Get Price
  • Free Form Fabrication of 3D-Ceramic Parts with InkJet ...

    A rapid manufacturing method for fabrication of 3D ceramic parts will be presented. The structural information is printed by ink jet in powder layers of 80 µm thickness. Different granulated powders can be used, such as zirconia and alumina if they show good flow ability. After printing the structures a heating process takes place. After these the parts can be picked out from the …

    Get Price
  • Zirconia Alumina Ceramic Injection Molding Products ...

    Zirconia Alumina Ceramic Injection Molded Molding Products Parts Components . Key words : Ceramic Injection Molded Molding products . Ceramic injection molding (CIM), is a net-shaping process which enables large scale production of complex-shaped components for use in a diverse range of industries.

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  • Sterilization of Ceramic Additive Manufacturing Parts

    2018-2-20 · Sterilization of ceramic parts made of additive manufacturing provide new capabilities for manufacturers in medical device industries, but also for production of sterile, end-use parts.

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  • DEVELOPMENT OF EXTRUSION-ON-DEMAND FOR CERAMIC

    fabrication. The FEF process has been demonstrated for fabrication of ceramic parts by continuous extrusion of aqueous paste [10,11]. The FEF study described in the present paper uses ceramic paste made of alumina (Al. 2. O. 3) powder, water, dispersant, lubricant and other materials. The ceramic solids loading is up to 50 vol.% of the paste.

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  • Low-Cost, Large-Area, Facile, and Rapid Fabrication of ...

    2021-3-12 · Well aligned nanowires of ZnO have been made with an electrospinning technique using zinc acetate precursor solutions. Employment of two connected parallel collector plates with a separating gap of 4 cm resulted in a very high degree of nanowire alignment. By adjusting the process parameters, the deposition density of the wires could be controlled. Field effect …

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  • Processing of Ceramic Parts - Pressing

    2019-7-21 · A wide variety of fabrication processes are used to prepare ceramics powder for the ceramic product. The process for a particular product is based on the material, shape complexity of the product, property requirements and cost. Processing of …

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  • Ceramic Binder Jetting Additive Manufacturing: A ...

    However, it is very costly to fabricate ceramic parts of complex shapes using conventional manufacturing techniques. For complex ceramic parts, tooling can contribute up to 80% of the overall cost if conventional techniques are used . Conventional techniques have other disadvantages including excessive cost in prototyping and difficulty to make ...

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  • 'Characterization and Comparison of Metallic and Ceramic ...

    Additive manufacturing (AM), or layer-by-layer part fabrication, is enabling the materialization of ideas that were near to impossible to achieve in the past, while providing advantages that include reduced material footprint, increased complexity, reduced lead times, etc. AM has been integrated to highly specialized markets that include aerospace, military, automotive, biomedical, and ...

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  • Metal Injection Molding - Manufacturing Cost Estimation

    Metal Injection Molding (MIM) is a variation on traditional plastic injection molding that enables the fabrication of solid metal parts utilizing injection molding technology. In this process, the raw material, referred to as the feedstock, is a powder mixture of metal and polymer.

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  • Additive Fabrication (Rapid prototyping, tooling)

    Rapid tooling patterns can also be used to form metal/ceramic composite molds for injection molding which can produce up to 1,000 plastic parts. Another type of rapid tooling is direct tooling, which is the use of additive fabrication to directly produce the mold without the need for a pattern.

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  • Fabrication of Mo/Co‐alumina‐coated kaolin‐based

    2019-7-3 · Hence, it is necessary to combine a low-cost ceramic support membrane and catalyst for the fabrication of catalytic membrane. Usually, catalytic membranes are fabricated either by the catalyst itself or by the catalyst is deposited on the membrane surface …

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  • Materials & Processes: Fabrication methods |

    2016-3-23 · The high cost and limited size of autoclave systems has prompted many processors, particularly in aerospace, to call for OOA resins that can be cured with heat only in an oven (less capital-intensive and less expensive to operate than an autoclave, particularly with very large parts), or at room temperature.

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  • HRL Laboratories | Laboratories | Materials & Microsystems

    Enhancing the thermophysical stability of these polymer-derived ceramics enables new net-shape ceramic parts that function under extreme conditions. Scalable Nanotechnology MML is advancing colloidal and interface science to produce nanomaterial assemblies that survive and function in real-world environmental, thermal, and physical conditions.

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  • Investment Casting Process | Investment Casting Methods

    2021-5-24 · Casting Removal - After the metal has cooled to the touch, the ceramic mold can be broken away from the part(s), and the casting removed. The ceramic mold is typically broken using water jets, vibration, or other methods. Once removed, the parts are separated from the gating system by either sawing off or cold breaking (using liquid nitrogen).

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  • NASA 3D prints rocket parts - with steel, not plastic ...

    2012-11-15 · NASA’s Marshall Space Flight Center in Huntsville, Alabama, has 3D printed nickel alloy rocket engine parts using a fabrication technique called selective laser melting, or SLM.

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  • Ceramics - Cordierite Ceramic Manufacturer from Ahmedabad

    Alumina Ceramic is the most versatile engineered ceramic because of its high temperature service limit along with its chemical, electrical and mechanical properties. It is also relatively low cost, is easily formed and finished using a number of fabrication methods including injection molding for low cost, high volume production runs.

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  • Characterization and Comparison of Metallic and Ceramic ...

    2019-9-10 · an evaluation on system cost, fabrication time for parts, energy consumption during fabrication, mechanical properties, as well as fractography. By creating a comparative study that provides insight into the fabrication process and characterizes each technology’s product, possible

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  • Alumina Ceramic - Manufacturing Industrial Alumina

    2021-3-18 · As a ceramic parts manufacturer,us offer a wide of the ceramic specification,and customized&machinables. Get a Quote On Your Customized Now!! or up a files by (email: [email protected]). Our Custom Capabilities: 1.High Purity Martoxid Powder 2.OEM Support, More Than 10 Technicians With 5-Year R&D Experience

    Get Price
  • Fabrication of complex ceramic parts with sacrificial ...

    2020-10-13 · ceramic parts. Research on the use of sacrificial materials in AM processes has been ongoing for the past decade [11-12]. Direct Ink Writing (DIW) of 3D ceramic structures [12] uses droplets or filament-based writing to deposit primarily ceramic materials with carbon black as the support material using a small nozzle tip. This process uses a

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  • Freeze-form Extrusion Fabrication of Ceramics

    Certain ceramic materials can meet the high temperature requirements, but processing these materials into usable components is often challenging, costly, and time consuming. Being able to build a ceramic part directly by the process of material addition could considerably reduce the cost and fabrication time. Many Solid Freeform Fabrication (SFF)

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  • Additive Manufacturing for Cost Efficient Production of ...

    2015-5-15 · Additive Manufacturing for Cost Efficient Production of Compact Ceramic Heat Exchangers and Recuperators Nicole Ross*, Dr. Holly Shulman (PI), Shawn Allan ... technologies to solve fabrication and system integration challenges ... LOM builds 3D parts from 2D ceramic tapes

    Get Price
  • Investment Casting - Manufacturing Cost Estimation

    High temperature applications are also common, which includes parts for the automotive, aircraft, and military industries. Investment casting requires the use of a metal die, wax, ceramic slurry, furnace, molten metal, and any machines needed for sandblasting, cutting, or grinding. The process steps include the following:

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  • Ceramic Production Process Methods - Different Production ...

    Articles Made: Fabrication of traditional cermics like pottery, dinnerware. Extrusion: In the extrusion process, highly viscous, a plastic mix of ceramic powder with additives (with a consistency that of potters clay) is forced through a shaped die with high force. This is similar to squeezing frosting out for cake decoration.

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  • Maxstech Technology, Precision Tooling, Automation,

    Services The extensive range of products and services at Maxstech Technology includes Contract Machining of Precision Components, Parts Fabrication & Engineering Improvement, Jigs & Fixture Design, Automation Design, Ceramic End Product and Tungsten Carbide grinding. Services & supplying the Semi-Conductor, Wafer Fabrication, Disk Drive, Electronics and OEM Industries.

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  • I - Ceramic Fabrication - Beyond Discovery

    2012-10-4 · Last Updated on Thu, 04 Oct 2012 | Ceramic Fabrication. figure 6.11 Cross section of a fused cast refractory brick (~ 5 cm thick) showing the substantial porous area near the back-center of the brick, completely encased in dense solidified material. the intrinsic solidification shrinkage and the volume of melt involved (as well as any exsolved ...

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